Vulcanisation: the secret of the most durable shoes

Finding shoes that can withstand all your children's adventures is no easy task. They run, jump, explore, and tackle all kinds of terrain, but we also want them to look smart and impeccable. One of the secrets to the most durable shoes is the combination of tradition and technology in the vulcanisation process. We’ll explain what it involves and the advantages it offers. Keep reading!

What is vulcanisation?

Vulcanisation is a technical process that transforms natural rubber into a much more durable, flexible, and resistant material. This process, invented in the 19th century, involves applying heat and sulphur to the rubber, resulting in a new material with properties perfect for everyday use and the most demanding conditions.

When it comes to Pisamonas shoes, this process focuses on the soles to ensure safety and comfort. The vulcanised sole is bonded to the upper part of the shoe without the need for adhesives or other chemicals, resulting in a more uniform and resistant product. Perfect for the most adventurous park explorers!

Modern craftsmanship: the balance between tradition and technology

Although the term "vulcanisation" may sound very technical, at Pisamonas we approach it with the artisanal focus that characterises all our products. It is a manual technique in which rubber, in small unprocessed pellets, is placed inside a mould that defines the shape of the sole. The shoe is then placed on top of this mould, and pressure is applied using a press at high temperatures (usually above 150°C). This process compacts and firmly attaches the rubber to the shoe, resulting in a sole that is both highly flexible and durable. Due to the manual nature of this method, it is normal to notice small imperfections in the soles, details that reflect the authenticity of traditional manufacturing and make each pair unique, far removed from the standards of mass industrial production.

The design and finishes of each model are carefully supervised by expert shoemakers, and vulcanisation is incorporated as part of the process, without losing that special touch that only artisanal craftsmanship can offer. This ensures not only functional footwear but also aesthetically appealing and exceptionally high-quality shoes.

Advantages of vulcanised footwear: designed for children

Choosing shoes for your children with this type of sole is a practical decision that directly translates into comfort and safety. Here are some of the advantages that make us trust this process:

• Durability: Vulcanised soles withstand daily wear and tear better, making them perfect for playing in the park or going to school every day.
• Flexibility: These soles are usually lighter and more flexible. This allows children to move more freely, promoting their motor development.
• Grip: The texture of vulcanised rubber offers better traction to prevent slips on wet or slippery surfaces.
• Water resistance: Thanks to the sealing achieved through vulcanisation, the shoes are better prepared to handle wet days. While not completely waterproof, they keep feet more protected by preventing the materials from easily coming apart.
• Safety: This method reduces the use of chemical adhesives, making the final product a safer option for children and the environment.

Types of footwear that benefit from vulcanisation

Of course, vulcanisation is not applicable to every type of shoe, but it is ideal for those designed to withstand intensive use in both autumn and winter as well as spring and summer. Here are some examples:

• Trainers: Designed for everyday use, school, or extracurricular activities, this type of footwear greatly benefits from the resistance and flexibility provided by vulcanisation.
• Boots: Perfect for outdoor excursions on cold days, as they offer excellent protection against water and mud.
• Mary Janes, T-bar shoes, and bluchers: Even the most elegant shoes can retain their style without losing functionality.

Choose Pisamonas quality

As you can see, choosing vulcanised footwear for your children means opting for a product that combines the best of craftsmanship and technology. At Pisamonas, we strive to ensure that each pair of shoes serves as a tool to accompany your children during their moments of play, learning, and discovery, always with comfort and safety. That’s why we invite you to explore the different footwear collections on our website and discover how vulcanisation makes a real difference.